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Sunday, December 15, 2013

COMPRESSIVE STRENGTH TEST ON BRICK

 
Aim
To determine the compressive strength of bricks
Apparatus
Compression testing machine ,the compression plate of which shall have ball seating in the form of portion of a sphere center of which coincides with the centre of the plate.
compression testing machine
Fig: Compression Testing Machine
Specimens
Three numbers of whole bricks from sample collected should be taken .the dimensions should be measured to the nearest 1mm
Sampling
Remove unevenness observed the bed faces to provide two smooth parallel faces by grinding .Immerse in water at room temperature for 24 hours .Remove the specimen and drain out any surplus moisture at room temperature. Fill the frog and all voids in the bed faces flush with cement mortar (1 cement,1 clean coarse sand of grade 3mm and down). Store it under the damp jute bags for 24 hours filled by immersion in clean water for 3 days .Remove and wipe out any traces of moisture.
Procedure
(I) Place the specimen with flat face s horizontal and mortar filled face facing upwards between plates of the testing machine.
(II) Apply load axially at a uniform rate of 14 clip_image002(clip_image004) per minute till failure occurs and note maximum load at failure.
(III) The load at failure is maximum load at which the specimen fails to produce any further increase in the indicator reading on the testing machine.
Calculation
clip_image006
The average of result shall be reported.
Range Calculation
Maximum compressive strength =
Contact area =
Maximum expected load =
The range to be selected is …………………
Result
Average compressive strength of the given bricks =………….. clip_image002[1]
IS SPECICATIONS
Speciation of Common Clay Building Bricks
Dimensions: The standard size of clay bricks shall be as follows
Length (mm)
Width (mm)
Height (mm)
190
90
90
190
90
40

Classification: The common burnt clay shall be classified on the basis of average compressive strength as given in table.
Class Designation

                                     
Average compressive strength
Not less than

(clip_image002)
Less than

(clip_image002)
350
35
40
300
30
35
250
25
30
200
20
25
175
17.5
20
150
15
17.5
125
12.5
15
100
10
12.5
75
7.5
10
50
5
7.5
35
3.5
5

COMPRESSIVE STRENGTH OF CONCRETE CUBES


Compressive strength of concrete: Out of many test applied to the concrete, this is the utmost important which gives an idea about all the characteristics of concrete. By this single test one judge that whether Concreting has been done properly or not. For cube test two types of specimens either cubes of 15 cm X 15 cm X 15 cm or 10cm X 10 cm x 10 cm depending upon the size of aggregate are used. For most of the works cubical moulds of size 15 cm x 15cm x 15 cm are commonly used.
This concrete is poured in the mould and tempered properly so as not to have any voids. After 24 hours these moulds are removed and test specimens are put in water for curing. The top surface of these specimen should be made even and smooth. This is done by putting cement paste and spreading smoothly on whole area of specimen.
These specimens are tested by compression testing machine after 7 days curing or 28 days curing. Load should be applied gradually at the rate of 140 kg/cm2 per minute till the Specimens fails. Load at the failure divided by area of specimen gives the compressive strength of concrete.

Following are the procedure for Compressive strength test of Concrete Cubes

APPARATUS
Compression testing machine
PREPARATION OF CUBE SPECIMENS
The proportion and material for making these test specimens are from the same concrete used in the field.
SPECIMEN
6 cubes of 15 cm size Mix. M15 or above
MIXING
Mix the concrete either by hand or in a laboratory batch mixer
HAND MIXING
(i)Mix the cement and fine aggregate on a water tight none-absorbent platform until the mixture is thoroughly blended and is of uniform color
(ii)Add the coarse aggregate and mix with cement and fine aggregate until the coarse aggregate is uniformly distributed throughout the batch
(iii)Add water and mix it until the concrete appears to be homogeneous and of the desired consistency
SAMPLING
(i) Clean the mounds and apply oil
(ii) Fill the concrete in the molds in layers approximately 5cm thick
(iii) Compact each layer with not less than 35strokes per layer using a tamping rod (steel bar 16mm diameter and 60cm long, bullet pointed at lower end)
(iv) Level the top surface and smoothen it with a trowel
CURING
The test specimens are stored in moist air for 24hours and after this period the specimens are marked and removed from the molds and kept submerged in clear fresh water until taken out prior to test.
PRECAUTIONS
The water for curing should be tested every 7days and the temperature of water must be at 27+-2oC.
PROCEDURE
(I) Remove the specimen from water after specified curing time and wipe out excess water from the surface.
(II) Take the dimension of the specimen to the nearest 0.2m
(III) Clean the bearing surface of the testing machine
(IV) Place the specimen in the machine in such a manner that the load shall be applied to the opposite sides of the cube cast.
(V) Align the specimen centrally on the base plate of the machine.
(VI) Rotate the movable portion gently by hand so that it touches the top surface of the specimen.
(VII) Apply the load gradually without shock and continuously at the rate of 140kg/cm2/minute till the specimen fails
(VIII) Record the maximum load and note any unusual features in the type of failure.

NOTE

Minimum three specimens should be tested at each selected age. If strength of any specimen varies by more than 15 per cent of average strength, results of such specimen should be rejected. Average of there specimens gives the crushing strength of concrete. The strength requirements of concrete.

CALCULATIONS
Size of the cube =15cm x15cm x15cm
Area of the specimen (calculated from the mean size of the specimen )=225cm2
Characteristic compressive strength(f ck)at 7 days =
Expected maximum load =fck x area x f.s
Range to be selected is …………………..
Similar calculation should be done for 28 day compressive strength
Maximum load applied =……….tones = ………….N
Compressive strength = (Load in N/ Area in mm2)=……………N/mm2
=……………………….N/mm2
REPORT
a) Identification mark
b) Date of test
c) Age of specimen
d) Curing conditions, including date of manufacture of specimen
f) Appearance of fractured faces of concrete and the type of fracture if they are unusual
RESULT
Average compressive strength of the concrete cube = ………….N/ mm2 (at 7 days)
Average compressive strength of the concrete cube =………. N/mm2 (at 28 days)

Percentage strength of concrete at various ages:

The strength of concrete increases with age. Table shows the strength of concrete at different ages in comparison with the strength at 28 days after casting.
Age
Strength per cent
1 day
16%
3 days
40%
7 days
65%
14 days
90%
28 days
99%

Compressive strength of different grades of concrete at 7 and 28 days

Grade of Concrete
Minimum compressive strength N/mm2 at 7 days
Specified characteristic compressive strength (N/mm2) at 28 days
M15
10
15
M20
13.5
20
M25
17
25
M30
20
30
M35
23.5
35
M40
27
40
M45
30
45

Wednesday, December 11, 2013

DESIGN OF REINFORCED CONCRETE FOUNDATIONS

Reinforced concrete foundations are designed based on column loads and moments at base and the soil data. Following are the types of foundations in order of preference with a view to economy:
(i) Individual footings (isolated footing)
(ii) Combined footings (combination of individual footings
(iii) Strip footings with retaining wall acting as strip beam wherever applicable.
(iv) Raft foundations of the types (a) slab (b) beam-slab.
The brick wall footings can also be designed. Often plinth beams are provided to support brick walls and also to act as earthquake ties in each principal direction.

Important considerations in design of foundations:

Foundations are the structural elements which transfer loads from the building or individual columns to the earth. If these loads are to be properly transmitted, foundations must be designed to prevent excessive settlement or rotation, to minimize differential settlement and to provide adequate safety against sliding and overturning.

Depth of foundation:

Depth of foundation below ground level can be obtained by using Rankine’s formula:
depth of foundation
Where, h = minimum depth of foundation
p= gross bearing capacity
clip_image002= density of soil
clip_image003 = angle of repose or internal friction of soil.
Recommendations of IS456: 2000, Limit state design, bending, shear, cracking and development length:
To determine the area of foundation required for proper transfer of total load on the soil, the total load (combination of dead load, live load and any other load without multiplying it with any load factor) are considered.
Area of foundation

Thickness of the edge of footing:

As per clause 34.1.3 of IS456: 2000, the thickness at the edge shall not be less than 15cm on soils.

Dimension of pedestal:

In the case of plain cement concrete pedestals, the angle between the plane passing through the bottom edge of the pedestal and the corresponding junction edge of the column with pedestal and the horizontal plane shall be governed by the expression.
Dimensioning of foundation
Where qo = calculated maximum bearing pressure at the base of the pedestal/footing in N/mm2
Fck = characteristic strength of concrete at 28 days in N/mm2
Dimensioning of pedestal
Fig: Dimensioning of pedestal

Maximum Bending moment in footings:

Maximum Bending moment in footings
The bending moment will be considered at the face of column, pedestal or wall and shall be determined by passing through the section a vertical plane which extends completely across the footing, and over the entire area of the footing or one side of the said plane. The reference clause is 34.2.3.1 and 34.2.3.2 of IS456: 2000.

Shear capacity checks for footings:

The shear strength of footing is governed by the following two factors:
a) The footing acting essentially as a wide beam, with a potential diagonal crack intending in a plane across the entire width, the critical section for this condition shall be assumed as a vertical section located from the face of the column, pedestal or wall at a distance equal to the effective depth of the footing in case of footings on soils.
For one way bending action of footing (one way shear)
For one way shear action, the nominal shear stress in calculated as:
shear strength of foundation
Where, shear stress = shear stress
Vu = factored vertical shear force
b = breadth of critical section
d = effective depth
shear stress (shear stress = design shear strength of concrete based on % longitudinal tensile reinforcement. Refer table 61 of SP -16)
Critical section for one-way shear in foundation
Fig: Critical section for one-way shear in foundation

Two way shear (or two way bending action or punching shear) of foundation:

For two way bending action, the following should be checked in punching shear. Punching shear shall be around the perimeter 0.5 times the effective depth away from the face of the column or pedestal.
For two way shear action, the nominal shear stress is calculated in accordance with clause 31.6.2 of IS456: 2000 as follows:
Punching shear in foundation
Where shear stress = shear stress
bo = periphery of the critical section
d = effective depth
Vu = factored vertical shear force
When shear reinforcement is not provided, the nominal shear stress at the critical section should not exceed

Where, Ks = 0.5 + Bc (but not greater than 1)
Bc = (short dimension of column or pedestal / long dimension of column or pedestal)
N/mm2
Note: It is general practice to make the base deep enough so that shear reinforcement is not required.

Development length of reinforcement bars in foundation:

The critical section for checking the development length in a footing shall be assumed at the same planes as those prescribed for bending moment in clause 34.2.3 of code and also at all other vertical planes where abrupt changes in section occur. Refer clause 34.2.4.3 of IS456: 2000.

Reinforcement in foundations:

The minimum reinforcement in footing slab specified by the code is 0.12% and maximum spacing specified is 3 times the effective depth or 450mm whichever is less. (clause 34.3).
Only tensile reinforcement is normally provided. The total reinforcement shall be laid down uniformly in case of square footings. For rectangular footings, there shall be a central band, equal to the width of the footing. The reinforcement in the central band shall be provided in accordance with the following equation.
Reinforcement in foundation
Where,

Transfer of load at the base of column:

Clause: 34.4 of IS456: 2000.
The compressive stress in concrete at the base of column or pedestal shall be transferred by bearing to the top of supporting pedestal or footing.
The bearing pressure on the loaded area shall not exceed the permissible bearing stress in direct compression multiplied by a value equal to
Transfer of load at the base of column but not greater than 2.
Where,
A1 = supporting are for bearing of footing, which is sloped or stepped footing may be taken as the area of the lower base of the largest frustum of a pyramid or cone contained wholly within the footing and having its upper base, the area actually loaded and having side slope of one vertical to two horizontal.
A2 = loaded area at the column base.
For limit state design, the permissible bearing stress specified is 45 fck.
If the permissible bearing stress is exceeded either in the column concrete or in footing concrete, reinforcement must be provided for developing the excess force. The reinforcement may be provided either extending the longitudinal bars into the footing or by providing dowels in accordance with the code as given by the following:
1. Minimum area of extended longitudinal bars or dowels must be 0.5% of cross-sectional area of the supported column or pedestal.
2. A minimum of four bars must be provided.
3. If dowels are used their diameter should not exceed the diameter of the column bars by more than 3mm.
4. Enough development length should be provided to transfer the compression or tension to the supporting member.
5. Column bars of diameter larger than 36mm, in compression only can be dowelled at the footing with bars of smaller diameters. The dowel must extend into the column a distance equal to the development length of the column bar. At the same time, the dowels must extend vertically into the footing a distance equal to the development length of the dowel.
Rigid and spread footings
Fig: Rigid and spread footings

MATERIALS FOR REPAIR OF CONCRETE STRUCTURES

The range of materials for repair of concrete structures to be effectively durable is fairly limited. The materials most widely used are concrete and mortar, which are made as far as practicable with the same type of cement and aggregates as were used in the original structure. When deterioration is due to chemical attack, it may be necessary to use a different cement and or protective coatings. The repaired concrete fail mainly due to the failure or partial failure of the bond between the old and new work.
The standard of bond developed between the old and new concrete is directly related to the care taken in the preparation of the base concrete. In recent years a great deal of attention has been paid to the development of bonding agents. The choice of the repair material is directly related to the function of the repair and the expected service life of the structure after repair. The primary ingredients for most repair materials include one or more of the following:
(i) Ordinary or rapid hardening Portland cement
(ii) Epoxy resins
(iii) Polymer latex
(iv) Polyester resins
(v) Polyvinyl acetate
(vi) Fine and /or coarse aggregate filler
Cracks in Concrete Structures

Selection of Concrete Repair Materials:

A variety of repair materials have been formulated to provide a wide range of properties. Since these properties will affect the performance of repair, selecting the correct material for specific application requires careful study. Concrete repair materials have been formulated to provide a wide range of properties. It is likely that more than one type of material will satisfy the design criteria for durable repair of specific structure. In these cases other factors must be taken into consideration which includes:
(i) Ease of application.
(ii) Cost.
(iii) Available labour skills and equipments.
(iv) Shelf life of the material.
(v) Pot life of the material.
A guideline for the selection of repair materials is shown in Table-1.

REINFORCEMENT DETAILING OF ISOLATED FOOTING

Foundations are of types like isolated footing, combined footing, strip footing, raft footing, pile foundations etc. They are selected based on structural requirement and soil conditions.
Reinforcement detailing of footing is as much important as site investigation for the type of footing and structural design of footing. A good detailing reflects the design requirement of the footing for structural stability. A good detailing of reinforcement covers topics like cover to reinforcement based on environmental considerations for durability, minimum reinforcement and bar diameters, proper dimensioning of footing etc.

DETAILING OF ISOLATED FOOTING:

Reinforcement Cover:
The minimum thickness to main reinforcement in footing should not be less than 50mm f footing is in contact with earth surface directly, and 40mm for external exposed face such as surface levelling PCC. If surface levelling is not used, then it is required to specify a cover of 75mm to cover uneven surface of excavation. For raft foundation, the minimum cover to reinforcement is 75mm whether resting on PCC or directly on earth surface.
Minimum reinforcement and bar diameter:
The minimum diameter for main reinforcement should not be less than 10mm.
Detailing method of Isolated Footing:
It is desirable foundation should be detailed in both plan and elevation in drawings.
The isolated footing are generally square or rectangular in plan based on structural requirement and forces acting on the column. But circular or other shapes can also be used for isolated footings.
Reinforcement Distribution in Footing:
In one-way RCC footing, the reinforcement is distributed uniformly across the full width of footing.
In two-way square footings, the reinforcement extending in both directions is distributed uniformly across the full width of the footing. But in the case of two-way rectangular footings, reinforcement is distributed across the full width of footing in long direction, however for short direction, the reinforcement is distributed in the central band as per calculations below. The rest reinforcement in short direction is distributed equally on both sides of the central band.
clip_image001
Where y is the long side and x is the short side of the footing
Fig. below shows typical plan and elevation of an isolated footing including reinforcement details:
Reinforcement details of an Isolated footing
Reinforcement details of an Isolated footing

Joint between the concrete wall and block wall using chicken mesh and grout..

Curing properly before commencement of work

Pile static load test... (MLT)

Refer ASTM D1143.....